Injection Moulding machine outside APT facility

APT Technology Gateway (Applied Polymer Technologies) are delighted to facilitate the donation of our DG Systems supplied ZHAFIR ZERES Haitain Injection Moulding machine to Total Plastic Solutions who will mass produce front line healthcare staff face visors which the company have named “The Limerick Visor”.

In discussing the industry collaboration:

Sam Foley, Total Plastic Solutions said, “The initial prototypes were 3D printed items but as expediency was key to the struggle we (Abbey Moulding Contractors Ltd and Total Plastic Solution Ltd) dedicated our team to design and build an injection moulding tool to enable production volumes of the visors to be produced at our site in Dromcollogher, Co.Limerick. The process from concept through tool design and build to producing high volumes took 10 days. I would like to thank Danny Gleeson and the staff of DG Systems and APT for providing the moulding machine and associated equipment on short notice. I would also like to thank Liam Quaid of Weener Plastics Limited who assisted to fast track a visor solution for our front line heroes.”

Danny Gleeson said, ”DG Systems is delighted to support this vital initiative by providing the necessary moulding and ancillary equipment to progress this project to fruition. Protecting frontline workers in these extraordinary times is paramount and we are more than happy to play our part”.

APT Technology Gateway, Manager Noel Gately stated, ‘Polymer engineering is a key component in the design and manufacture of many of the critical devices needed in the fight against Covid-19. AIT & APT continues to support the industry during this period with the supply of services and manufacturing equipment as requested.’

APT is a dedicated resource for the Irish polymer manufacturing industry and regularly provides training and information dissemination, as well as production demonstration days for companies. Using its suite of characterisation equipment and pilot polymer processing facilities, APT can cover all areas of the production lifecycle from concept design and prototype development towards commercial launch of a development product, production optimisation and troubleshooting for existing processes and end of life recycling.

DG systems supply a large range of plastics processing and ancillary equipment including, Injection Moulding Machines, Loading, Drying, Granulation, Blending & Dosing, Bulk Storage Systems, Temperature Control, Cooling, Plant Supervision, Process & Production Monitoring

Total Plastic Solutions – For over 20 years TPS have been a trusted partner to our multi-national customer base. A solid reputation built on high performance through the utilisation of our service offering of Design, Manufacture and validation of custom, precision, injection moulded components. Our customers benefit from our end-to-end customised manufacturing options, en-corporating full contract manufacturing solutions and supply chain services.

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